CONTENTS
Foreword
General
Safety
General References
Diagnostic Trouble Codes
CCU Code Diagnostics
ECU Code Diagnostics
HCU Code Diagnostics
ICC Code Diagnostics
PTR Code Diagnostics
Observable Symptoms
Engine Symptoms
Fuel and Air Symptoms
Electrical Symptoms
Control Unit Symptoms
SyncShuttle Plus Transmission Symptoms
SyncReverser Transmission Symptoms
PowrReverser/PowrReverser Plus Transmission Symptoms
Drive Systems Symptoms
Steering and Brake Symptoms
Hydraulic Symptoms
Operator Station Symptoms
System Diagnosis
Engine System Diagnosis
Fuel and Air System Diagnosis
Electrical System Diagnosis
Control Unit System Diagnosis
SyncShuttle Plus Transmission System Diagnosis
SyncReverser Transmission System Diagnosis
PowrReverser/PowrReverser Plus Transmission System Diagnosis
Drive Systems Diagnosis
Steering and Brake System Diagnosis
Hydraulic System Diagnosis
Operator Station System Diagnosis
Engines
General Information
Test Procedures and Adjustments
Cooling System
Engine Theory of Operation
Fuel and Air
General Information
Fuel and Air Theory of Operation
Electrical System
General Electrical References
Connector Information
Harness Information
SE01, SE02 - Power, Starting, PTM Fuel Injection
SE03 - Accessory Power and SE04 - Horn
SE05 - Light Switch, Headlights, and Signal Lights
SE05A - Cab Work Lighting
SE05B - Open Operator Station Work Lighting
SE06 - Turn Signal Switch and Warning Lights
SE07 - Light Switch, Headlights, Signal, License & Clearance Lights
SE07A - Cab Work Lighting (with Work Light Switches)
SE07B - Open Operator Station Work Lighting
SE08 - Warning Light Switch and Turn Signal Lighting
SE09, SE10, SE12 Junction Block Power, Trailer Connector, Loader Lights
SE11 - Trailer Connector (with Implement Flood Light Connector)
SE13, SE14, SE15 - Backup Alarm, Mid-Mount SCV, Power Outlets
SE16 - Heating, SE17 - Air Conditioner, SE19 - Wipers
SE20, SE21 - Wipers (Single Speed)
SE22 - Dome Light, Radio, and SE23 - Air Seat
SE24A, SE24B - Standard\Deluxe Instrument Cluster Control (ICC) Unit
SE25 - Diff Lock, Seat, Rear PTO, Wheel Speed, Ground Drive PTO
SE27, SE28 - Mechanical Front-Wheel Drive (MFWD), Brake Switch
SE26 - EH System Relay, and SE29 - EH Control (EHC) Unit
SE29A - Power Train Reverser (PTR) Control Unit Functions
SE29B - Chassis Control Unit (CCU) Functions
SE29C - Hitch Control Unit (HCU) Functions
SE30, SE31 - 4045 and 5030 Engine Control Unit (ECU)
SE32 - Controller Area Network Terminators/Service ADVISOR Connector
Control Units
General References
CCU - Chassis Control Unit
ECU - Engine Control Unit
HCU - Hitch Control Unit
ICC - Instrument Cluster Control
PTR - Power Train Reverser
Transmission
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Drive Systems
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Steering and Brakes
Preliminary and Operational Checks
Test and Adjustments
Theory of Operation
Hydraulics
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Theory of Operation-Mono Block SCV Valves
SCV Theory of Operation-Sectional Valves
Operator Station
Preliminary and Operational Checks
Tests and Adjustments
Theory of Operation
Service Tools and Installing Test Equipment
Dealer Fabricated Tools
Service Tools and Kits
Transmission - Install Test Equipment
Drive Systems - Install Test Equipment
Steering and Brakes - Install Test Equipment
Hydraulics - Install Test Equipment
Operator Station - Install Test Equipment